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Oil Jacketed Melting Kettles With Heated Hose And Wand (KERA)

Crack Sealing and Waterproofing

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Models

Tank Capacity Burner Type Frame Type
370 Gallons Diesel Trailer

Models

Tank Capacity Burner Type Frame Type
370 Gallons Diesel Trailer

KERA370BRE

Overview

BEST SELLER

KERA370BRE

370 Gallons

|

Trailer

Marathon's KERA models are designed for high production crack filling of hot poured rubberized crack sealants. These diesel fired kettles feature an electrically heated hose delivery system that is capable of heating, melting and applying rubberized crack sealant without requiring any additional equipment!

KERA370BRE 370 gallon trailer-mounted oil-jacketed kettle with electrically-heated hose

*Custom Paint Colour

FEATURES

automatic temperature control with digital thermostat & dual digital controls

Automatic temperature control system with dual digital thermostat control.

heavy duty, top wind trailer jack and adjustable pintle hitch

Heavy duty, top wind trailer jack and adjustable pintle hitch.

seven pin trailer plug

7-pin trailer plug.

two inches gravity pour valve located at rear of unit

2" gravity pour valve located at rear of unit.

rear recirculation port for quicker start-up and material recirculation

Rear port for heating wand tip(s) and re-circulation of material. Grated bottom prevents hose and wand from being submerged into material tank.

twenty-two feet electrically heated hose with 4” swivel sealing shoe and lightweight aluminum wand

22 ft. electrically heated hose with 4” swivel sealing shoe and lightweight aluminum wand.

Material Pump Override Switch

On-demand material pump control button with latching switch for re-circulation.

1500W overnight heating system

1500W overnight heating system.

300,000 BTU vapour propane hand torch with fifteen feet propane hose

300,000 BTU vapour propane hand torch with 15' propane hose and included flint lighter.

Heated hose & wand supported on a 180 deg swivel boom to decrease operator fatigue

180° tubular swivel boom supports the hose and wand to decrease operator fatigue.

Electronically controlled hydraulic agitation with adjustable speed control

Electronically controlled hydraulic agitation with adjustable speed control.

Horn button on handle controller

Industry best 118dB horn communication system provides unmatched communication signalling between operator and tow vehicle.

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23HP Liquid cooled, 3 cylinder, Kohler diesel engine with engine cover.

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3,000W Watt generator heats the electric hose, as well as providing convenient on-site 120 VAC power source.

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Single 340,000 BTU diesel burner controlled by a Digital Automatic Temperature Control System that controls oil and sealant temperatures.

department of transportation canada approved LED trailer lighting

DOT/Transport Canada approved LED trailer lighting.

license plate bracket with LED light

License plate bracket with LED light.

10lb fire extinguisher with bracket

10LB Fire extinguisher with bracket.

two 7,000 lb axles with 235/85/R16 tires, electric brakes on both axles and breakaway kit

(2) 7,000 lb axles with 235/85/R16 tires, electric brakes on both axles and breakaway kit.

Green Strobe Light

Green Strobe Light.

LIST OF ADD-ON OPTIONS

slow moving vehicle sign

Slow moving vehicle sign

amber strobe light

Amber strobe light

flashing LED arrow bar

Flashing LED arrow bar

tool box installed on trailer

Tool box

2-5/16 inch ball hitch (replaces pintle hitch)

2-5/16" Ball hitch (replaces pintle hitch)

spare tire and rim mounted to trailer

Spare tire and rim mounted to trailer

80 CFM air compressor complete with 40 feet air hose

80 CFM Air compressor complete with 40ft air hose

2nd Electrically heated hose and wand system

2nd Electrically heated hose and wand system

Red blades V-Squeegee

07-6028

Blue V-Squeegees w/Wood Handle

07-6029 - Red V-Squeegee w/Wood Handle
07-6030 - Black V-Squeegee w/Wood Handle

Black blade U-Squeegee

07-6033

Black U-Squeegee w/Wood Handle
Red U-Squeegee replacement blades

07-6241

Red U-Squeegee Replacement Blade

07-6245 - Black U-Squeegee Replacement Blade
07-7003 - Blue U-Squeegee Replacement Blade

Red V-Squeege replacement blade

07-6231

Red V-Squeegee Replacement Blade

07-6233 - Blue V-Squeegee Replacement Blade
07-6235 - Black V-Squeegee Replacement Blade

Oil spot broom

07-6661

Oil Spot Complete Broom
Wire street broom head

07-6665

Wire Street Broom Head
4 inch Flat Scraper with a 6 foot handle

07-1321

4" Flat Scraper w/Wood Handle
scraper flat 4 inch head

07-1325

4" Flat Scraper Head Only
triangle shaped crack hoe 3in x 5in by 1/8in x 53in long

07-7043

Triangle Shaped Crack Hoe
6 inch push car stop squeegee handle

07-7041

6" Push/Stop Squeegee w/Wood Handle
Cad cell

21-5031

Cad Cell
3/4-inch Bronze material valve with lever

03-2305

¾” Bronze Material Valve w/Lever
Swivel shoe assembly

03-0121

Swivel Shoe Assembly
Beckett 12 volts diesel burner

21-4010

Beckett 12V Diesel Burner (Complete)
Diesel fuel filter head

17-0007

Diesel Fuel Filter Head
Diesel burner fuel filter

17-0001

Diesel Burner Fuel Filter
72 Thermocouple digital

09-7072

72" Digital Thermocouple
48 inches thermocouple digital

09-7048

48" Digital Thermocouple
Beckett electrode assembly

21-5029

Beckett Electrode Assembly
Driveshaft coupling

21-5005

Beckett Driveshaft Coupling
Burner flange mounting gasket

21-5045

Beckett Burner Flange Mounting Gasket
Beckett primary control kit

21-5037

Beckett Primary Control Kit
Diesel pressure gauge

21-1011

Diesel Pressure Gauge
Beckett ignitor assembly

21-5039

Beckett Ignitor Assembly
Fuel pump

21-5017

Beckett Fuel Pump
Blower motor

21-5001

Beckett Blower Motor
Blower wheel

21-5003

Beckett Blower Wheel

Case Studies

6ixview Asphalt Services Case Study - KERA180BRE

Location: Markham, Ontario, Canada

Equipment Used: KERA180BRE, CR300K

6ixview worker using the KERA180BRE to pour hot rubber in the channel that connects old with new asphalt.
6ixview worker using the KERA180BRE to pour hot rubber in the channel that connects old with new asphalt.

6ixview Asphalt Services Inc. is an up-and-coming but thriving asphalt service business based out of Markham, Ontario, Canada. They were recently tasked with routing and sealing the fresh asphalt cut out road repairs in the Raymerville - Markville East neighborhood.

To perform a high-quality job, 6ixview Asphalt Services chose two primary Marathon machines, the CR300K asphalt crack router and the KERA180BRE hot rubber asphalt melting kettle. This portion of the case study will focus on the role the KERA180BRE played. If you would like to learn more about the CR300K asphalt crack router. Please click here.

When damaged asphalt is cut out and replaced with new asphalt this method of road repair is called a "cut out asphalt road repair". This creates a seam where old and new asphalt meet. This seam is not waterproofed and allows for water penetration to occur, which causes the asphalt to become brittle and prematurely deteriorate.

To ensure that they were applying accurate amounts of hot rubber into the routed seam, 6ixview Asphalt Services decided to use a Marathon KERA180BRE crack sealing kettle.

The KERA180BRE crack sealing kettle is an important road repair tool in this process since it can melt Maxwell Products' Elastoflex 410 hot rubber crack filler in a short period of time and be able to apply it accurately through ergonomically designed wands. One block of Maxwell's Elastoflex 410 hot rubber crack filler was able to cover approximately 50 linear meters in this application.

Afterwards, a light coating of Glenzoil 20 Plus was sprayed over the freshly applied hot rubber crack filler. This allowed residential traffic to get moving without undue delay since it helps prevent material from being tracked by vehicles, provided you allow for a reasonable cooling period.

This method of pavement preservation saves cities money in road repairs by extending the life of existing asphalt for as long as possible before replacement is required.

This particular road repair took approximately 4 hours from start to finish and involved various rout and seal road repairs at multiple locations within the assigned neighborhood.

6ixview asphalt services before after hot rubber crack filling

If you would like to learn how to get more productively out of your crack sealing kettle operations please contact our sales department.

Fine Line Markings Bridge Joint Repair

Location: Stoney Creek, Ontario, Canada

Equipment Used: KERA370BRE, CR300K, Hot Air Lance

One of Fine Line Markings operator is heating the hose of KERA370BRE to get the rubber out.
One of Fine Line Markings operator is heating the hose of KERA370BRE to get the rubber out.

Fine Line Markings, an asphalt repair and waterproofing business based out of Ontario, Canada, was recently tasked with a preventative maintenance project on a bridge deck.

To seal the cracks and prevent further deterioration, they relied on the KERA370-BRE hot-rubber crack-sealing kettle.

In this case study, we will examine how the KERA370-BRE kettle was able to help Fine Line Markings achieve a high level of workmanship and efficiency while preventing further damage to the bridge deck.

One of Fine Line Markings operator is heating the hose of KERA370BRE to get the rubber out.


Marathon's KERA370-BRE hot-rubber crack-sealing kettle was instrumental in preventing further deterioration of the bridge deck by sealing cracks and preventing water infiltration. The kettle's high-quality heating elements and efficient insulation ensured that the crack-sealing material was heated and kept at the optimal temperature for a longer period, allowing for more effective application of the material.

The KERA370BRE crack sealing kettle melted the hot rubber crack filling material and dispensed it through the 22' foot electrically heated hose and ergonomically designed applicator wand with a 3" sealing swivel shoe. This allows for more precision when it comes to dispensing the rubber in the newly formed heated channel. The kettle's large capacity of 370 gallons ensured that the job could be completed without frequent interruptions for refilling, saving time and effort.

By using the KERA370-BRE, the customer was able to save time, reduce material waste, and achieve a higher quality of workmanship, all while preventing further deterioration of the bridge deck.

In addition to using the KERA370-BRE hot-rubber crack-sealing kettle, Fine Line Markings also utilized other Marathon equipment for their bridge deck preventative maintenance project.

A CR300K asphalt crack router was used to effectively cut and prepare the cracks in the asphalt surface before sealing, while the hot air lance (HAL) was used to remove debris, moisture, and vegetation from the cracks. For more information on the CR300K and HAL, please visit their respective product pages.

Before the crack sealing repair process
Routing the crack and create a channel
Completed the sealing proccess

In conclusion, the use of the KERA370-BRE hot-rubber crack-sealing kettle, CR300K asphalt crack router, hot air lance (HAL), and Billy Goat debris blower were instrumental in completing the customer's preventative maintenance project on the bridge deck.

KERA370BRE

Tank Capacity 370 Gallons
Burner Type Diesel
Frame Type Trailer
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